Generate mathematically optimal shutdown, turnaround and overhaul (STO) plans at the click of a button.
Inventory and spares management
Understand how failure rates, spares, warehousing and budgeting interact to impact production.
System-wide optimisation
Combine simulation and optimisation in a digital twin to plan for all sites, assets and equipment simultaneously.
Bringing Innovation to Asset Maintenance
GEAR uses industrial mathematics to optimise asset maintenance strategies and schedules while adhering to complex constraints such as task interactions, contractor limitations, safety thresholds and system impacts.
Optimise STO calendars
Use optimisation to move, create and alter shutdowns to minimise disruption, smooth resourcing and increase conformance.
Maximise productivity
Precisely quantify the impacts of trade skills, accommodation, travel, and isolation times on contractor and workforce levels.
Integrate with EAM software
Import assets, tasks and timelines from EAM packages such as SAP, IBM and Oracle.
Optimise STO schedules
Allocate tasks to closures while respecting site zones, task relationships, contractor limitations, trade qualifications and system impacts.
Risk-based strategy analysis
Conduct simulations to determine the impact of budgeting changes and how capital can be best allocated to minimise risk.
One click planning
Avoid drag-and-drop scheduling and save time with mathematical optimisation and simulation across all assets simultaneously.
GEAR Modules
GEAR is able to support a wide range of asset maintenance challenges across three modules. Modules can be licensed individually or in combination to provide a holistic planning system.
Shutdowns
Determine the optimum timing and task list of shutdowns to minimise system impact.